enameled copper wire

High-Performance Enameled Copper Wire for Electronics. Used in motors, transformers & coils. Get a Custom Quote Today!

    • polyester 130c magnet copper wire

      May 14, 2024

      Polyester 130°C magnetic copper wire (standard model QZ-1/130 or QZ-2/130) is a magnet wire made by coating a copper conductor with polyester insulating varnish and baking it at high temperature. It has a heat resistance rating of B (130°C) and is widely used in windings for motors, transformers, relays, and other equipment. I. Core Performance 1. Electrical and Mechanical Properties High Conductivity: The copper conductor has a conductivity of 58×10²S/m, surpassing aluminum wire (37×10²S/m), ensuring low energy consumption and high efficiency. Strong Adhesion: The polyester varnish film offers excellent mechanical strength, scratch resistance, and solvent resistance, making it suitable for high-speed winding processes. Insulation Reliability: Online detection of pinhole and varnish particle defects ensures insulation uniformity, and the breakdown voltage meets industry standards. 2. Heat Resistance and Limitations Heat Resistance: Long-term operating temperature 130°C, softening breakdown temperature 175°C, thermal shock test temperature 155°C. Shortcomings: Poor heat shock resistance, easy to…

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    • 24 gauge enameled copper wire (24 AWG): A core choice for magnetic coils and electronic windings

      May 14, 2024

      24 gauge enameled copper wire is a high-purity copper conductor coated with an extremely thin, high-performance insulating varnish (the “enamel”). It falls under the category of magnet wire and is the core material for all electrical devices that require dense windings to generate electromagnetic effects. The enamel layer provides insulation, preventing adjacent turns from contacting and shorting, while also allowing for maximum tightness in winding. Core Performance Advantages: Balanced flexibility and strength: Slightly thicker than a human hair, it bends easily and is suitable for complex wiring scenarios. Electrical Performance: It can carry 3-5 amps (depending on the insulation material), has low resistance, and transmits power efficiently. Economical: It is less expensive than thicker wire, is easy to install, and is suitable for high-volume production. Key Specifications and Characteristics of 24 AWG Enameled Copper Wire CharacteristicTypical valuesImpact on applicationsBare copper wire diameterApproximately 0.511 mm (0.0201 in)Determines the volume of the coil…

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    • 28 Gauge Enameled Copper Wire

      May 14, 2024

      28 gauge enameled copper wire refers to 28awg enameled copper wire under the American Wire Gauge system. Its key specifications are as follows: Due to its small wire diameter and low current-carrying capacity, it is mainly used for winding micro inductors, small transformers, micro motors, and precision sensors. Why choose 28 Gauge Enameled Copper Wire? The logic for choosing 28 gauge enameled copper wire is straightforward, with the core principle being “equipment requirements determine specifications.” Industry practice is to complete equipment design first, then procure matching wires; rather than procuring wires first and then designing equipment to fit the wires in reverse. If your equipment is of a small, precision type, it may require fine-gauge wires like 28 gauge enameled copper wire. As for the specific choice between AWG26, AWG27, AWG28, or AWG29, it ultimately depends on the actual conditions of the equipment. Application Analysis of 28 Gauge Enameled Copper Wire…

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    • 30/32 Gauge Enameled Copper Wire

      May 14, 2024

      30/32 gauge enameled copper wire In the fields of electrical engineering and precision manufacturing, 30/32 gauge enameled copper wire specifically refers to 30-gauge and 32 gauge enameled copper wires under the American Wire Gauge (AWG) system, and such wires are also known as magnet wires. Driven by the trend of miniaturization of electronic components, 30 awg and 32 awg are key models in the fine wire gauge field. These fine-gauge wires are mainly used in precision electromagnetic components that require extremely high turn density, are space-constrained, and have low current transmission. The reason why magnet wires can achieve tight winding of coils is that their insulation layer not only ensures sufficient dielectric strength but also minimizes the space loss between wires. What are the specifications of 30/32 Gauge Enameled Copper Wire? ParameterAWG30AWG32Conductor Diameter0.254 mm0.203 mmCross-Sectional Area0.0507 mm²0.0316 mm²Conductor Resistance (20℃)361 Ω/km583 Ω/km Common Insulating Varnishes for 30/32 Gauge Enameled Copper Wire Insulating…

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    • 42 AWG Enameled Copper Wire

      May 14, 2024

      The Engineering Marvel of 42 AWG Enameled Copper Wire: A Deep Dive into Ultra-Fine Magnetics The specification 42 AWG Enameled Copper Wire (American Wire Gauge) might seem like a simple technical detail, but it represents a pinnacle of engineering precision. It’s not just the classic choice for electric guitar pickups; it is the core “artery” that drives modern miniaturized, high-performance electronic components. This in-depth technical article explores the critical physical parameters, the stringent challenges of its manufacturing process, and its cutting-edge applications in new energy and high-frequency electronics, adhering to the highest standards of technical depth and SEO best practices. Unpacking the Core Parameters: Micrometer-Level Precision 42 AWG designates an extremely fine wire gauge. Its physical properties are strategically crucial for electromagnetic coil applications. Technical Parameter (42 AWG) Bare Conductor Diameter (Metric) Bare Conductor Diameter (Imperial) Nominal Cross-Sectional Area Typical Resistance (at 20℃) Value 0.063 (±0.001mm 0.0025 inches 0.003117 mm2…

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