Polyester glass fiber wound enameled rectangular copper wire
Overview
Polyester glass-filament wound enameled flat copper wire under IEC 60317-0-8 is a wire product with excellent properties. It combines the excellent electrical properties of polyester material and the mechanical strength of glass filament to form a tight insulating layer through the winding process, thus providing good electrical insulation effect and mechanical protection; when selecting and using this wire material, comprehensive consideration should be made according to the specific application scenarios and needs to ensure that its performance is fully utilized.
Polyester fiberglass: Polyester fiberglass is a composite material, mainly composed of polyester resin and glass fiber. The conductor part of the polyester fiberglass enamelled flat copper wire is made of pure copper wire, usually with a circular cross-section. Polyester resin is known for its good flexibility and insulation, while fiberglass is known for its high strength and high temperature resistance. Combining the two, polyester glass fiber not only has the flexibility and insulation of polyester, but also has the high strength and high temperature resistance of glass fiber. This material has a wide range of applications in many fields.
2. Dimensions
2.1 Conductor Dimensions
-Width from 2.00 mm to 16.00 mm (inclusive);
-Thickness from 0.80 mm to 5.60 mm+ (inclusive).
The width/thickness ratio shall be greater than or equal to 1.4:1, but shall not exceed 8:1.
| width | Thickness | ||||||||||||||||||
| 0,80 | 0,90 | 1,00 | 1,12 | 1,25 | 1,40 | 1.60 | 1,80 | 2.00 | 2,24 | 2,50 | 2,80 | 3,15 | 3,55 | 4,00 | 4,50 | 5,00 | 5,60 | ||
| Corner radius (0,5 mm*) | Corner radius (0.5 mm*) | Corner radius (0.65 mm*) | Corner radius (0,80 mm) | Corner radius(1,0 mm*) | |||||||||||||||
| 2,00 | 1,463 | 1,626 | 1,785 | 2,025 | 2,285 | 2,585 | |||||||||||||
| 2,24 | 1,655 | 1,842 | 2,205 | 2,294 | 2,582 | 2,921 | 3,369 | ||||||||||||
| 2,50 | 2,076 | 2,285 | 3,785 | 4,137 | Not recommended
Ratio width/thickness smaller than 1,4:1 |
||||||||||||||
| 2,80 | 2.103 | 2.585 | 2,921 | 3,285 | 3,705 | 4,265 | 4,677 | 5,237 | |||||||||||
| 3,15 | 2,383 | 2,661 | 2,935 | 3,313 | 3,723 | 4,195 | 5,307 | 5,937 | 6,693 | ||||||||||
| 3,55 | 2,703 | 3,021 | 4.223 | 4,755 | 6,027 | 6,737 | 7,589 | 8.326 | |||||||||||
| 4,00 | 3,063 | 3,426 | 3,785 | 4,265 | 4,785 | 5,385 | 6,185 | 6,831 | 7,637 | 8,597 | 9,451 | 10,65 | |||||||
| 4,50 | 3,463 | 3,876 | 4,285 | 4,825 | 5,410 | 6,085 | 6,85 | 7,737 | 8,631 | 9,717 | 10,70 | 12,05 | 13,63 | ||||||
| 5,00 | 3,863 | 4,326 | 4,785 | 5,385 | 6,035 | 6,785 | 7,785 | 8,637 | 9,637 | 10,84 | 12,18 | 13,45 | 15,20 | 17,20 | |||||
| 5,60 | 4,363 | 5,385 | 6,057 | 6,785 | 7.625 | 8,745 | 9,717 | 10,84 | 12.18 | 13,45 | 15.13 | 17,09 | 19.33 | 21,54 | |||||
| 6,30 | 4,903 | 13,75 | 15,20 | 17,09 | 19,30 | 27,49 | |||||||||||||
| 7,10 | 6,216 | 6,885 | 7,737 | 9,725 | 11.15 | 12,42 | 15.54 | 17.20 | 19.33 | 24,66 | 27.54 | 31,09 | 34.64 | ||||||
| 8,00 | 7,785 | 8,745 | 9,785 | 10,99 | 12,59 | 14,04 | 15,64 | 17,56 | 19,45 | 21,85 | 24,65 | 27,85 | 31,14 | 35,14 | 39,14 | 43,94 | |||
| 9,00 | 9,865 | 11,04 | 12,39 | 14,19 | 15,84 | 17,64 | 19,80 | 21,95 | 24,65 | 27,80 | 31,40 | 35,14 | 39,64 | 44,14 | 49,54 | ||||
| 10,0 | 12.29 | 13,79 | 15.79 | 17.64 | 19,64 | 22,04 | 24,45 | 27,45 | 30.95 | 34.95 | 39.14 | 44,14 | 49,14 | 55.14 | |||||
| 11,2 | 15,47 | 17.71 | 19,80 | 22,04 | 24,79 | 27,46 | 30,81 | 34,73 | 39,21 | 43,94 | 49,54 | 55,14 | 61,86 | ||||||
| 12.5 | 19.79 | 22.14 | 24,64 | 27,64 | 30.70 | 34,45 | 43.83 | 49.14 | 55,39 | 61,64 | 69,14 | ||||||||
| 14,0 | Ratio width/thickness over 8:1 | 24,84 | 27,64 | 31.00 | 38,65 | 43,55 | 49.15 | 55,14 | 69,14 | 77,54 | |||||||||
| 16,0 | 31.64 | 35,48 | 39.45 | 44,25 | 49.85 | 56.25 | 63.14 | 71,14 | 79,14 | 88,74 | |||||||||
| Nominal thickness
NOTE Dimensions according to R 20 series are printed in larger type |
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3. Product Features:
Excellent electrical insulation performance: Polyester glass fiber, as an insulating material, has good electrical insulation performance. It can effectively isolate current, prevent current leakage and short circuit, and provide reliable electrical insulation.
High temperature resistance: Polyester glass fiber has high high temperature resistance and can work stably in high temperature environment. This makes it suitable for electrical applications that need to withstand high temperatures, such as motors, generators and transformers.
Corrosion resistance: Polyester glass fiber has good corrosion resistance and can resist the corrosive effects of some chemicals. This makes it advantageous in some harsh environments or highly corrosive applications.
Mechanical strength and flexibility: The polyester glass fiber wrapped enameled flat copper wire has a tight structure and good mechanical strength and flexibility.
Flexibility and easy installation: Flat copper wire has a larger surface area and can provide better conductivity. In addition, the shape of the flat copper wire makes it easier to bend and wire during installation, adapting to various complex electrical layouts.
Performance characteristics: IEC 60317-0-8 polyester glass fiber wound enameled rectangular copper wire has excellent conductivity, thermal stability, scratch resistance and solvent resistance. It also has good heat dissipation performance and high magnetic field efficiency when wound into a coil, which enables it to perform excellently in various electrical and electronic equipment.
Grade 1 PG1,enamelled grade 1 (grade 1) with 1 layer of polyester glass fibre (PG1);
Grade 1 PG2, enamelled grade 1 (grade 1) with 2 layers of polyester glass fibre (PG2);
Grade 2 PG1, enamelled grade 2 (grade 2) with 1 layer of polyester glass fibre (PG1);
Grade 2 PG2, enamelled grade 2 (grade 2) with 2 layers of polyester glass fibre (PG2).
4. Resistance
The resistance of the conductor shall be expressed as the DC resistance at 20 °C, and the accuracy of the method used shall be 0.5%.
The maximum value of the resistance shall not be greater than the value calculated under the following conditions
The maximum resistance value shall not be greater than the calculated value of the minimum allowable cross-sectional area of the conductor.
The value calculated from the minimum allowable cross-sectional area of the conductor.
The resistivity is 1/58 Ωmm²m-1.
One measurement shall be performed.
5. Elongation at break
The elongation at break shall comply with the provisions of Table 5.
Table 5-Elongation
| Nominal thickness of the conductor
mm |
Minimum elongation
% |
|
| Over | Up to and including | |
| 一
2,50 |
2,50
5,60 |
30
32 |
5.1 Resilience
The maximum rebound of the conductor shall not exceed the following standards
– 5.0° for polyester-glass fiber coated bare wire
– 5.5° for polyester-glass fiber coated enameled wire.
5.2 Breakdown voltage
The conductor shall meet the requirements of Table 7.
Table 7-Breakdown voltage
| Type of insulation | Minimum breakdown voltage
(root-mean-square value) (RMS) V |
|
| Bare conductor with | Single covering (PG1) | 350 |
| Double covering (PG2) | 560 | |
|
Grade 1 enamelled wire with |
Single covering (grade 1 PG1) | 1350 |
| Double covering (grade 1 PG2) | 1560 | |
|
Grade 2 enamelled wire with |
Single covering (grade 2 PG1) | 2350 |
| Double covering (grade 2 PG2) | 2560 | |
Application areas:
Motors and transformers: used for windings of motors and transformers to ensure reliable electrical connections and efficient energy conversion.
Coils and inductors: used to manufacture coils and inductors for functions such as filtering, energy storage and signal transmission in circuits.
Power electronic equipment: used in high-power and high-frequency power electronic equipment, such as inductors, inductor coils and transformers.
Automotive electronics: used in automotive electronic systems, such as engine control modules, sensors, electric motors and ignition systems.
Communications: In mobile phones, computers and other communication equipment, this wire material can be used as a conductor to connect the internal chip and the antenna to meet the equipment’s needs for high-speed and stable data transmission.
In the electrical and electronic industries, polyester glass fiber wound enameled rectangular copper wire is widely used in the windings of motors, transformers, generators and other equipment. Its excellent performance enables these devices to operate more stably and reliably, improving the performance and service life of the overall equipment; whether it is the European market or the Chinese GB standard, IEC 60317-0-8 polyester glass fiber wound enameled rectangular copper wire can meet the relevant electrical and mechanical performance requirements.It plays an important role in the electrical and electronic fields.