1. Enameled copper wire includes enameled round copper wire, rectangular enamelled copper winding wire and copper square magnet wire
2. Enameled copper wire, also known as magnet wire, is a type of copper wire coated with a thin layer of insulation. The insulation is typically a polymer enamel, and it allows the wire to be used in various applications where close winding of the coils is required.
3. High Conductivity: Copper provides excellent electrical conductivity.
4. Standards: GB/T23312.7 2009, IEC60317-25, NEMA 35.
5. Insulation: The enamel coating prevents short circuits and allows for close winding.
6. Durability: The insulation is resistant to heat and solvents, making it suitable for various environments.
7.Flexibility: Available in various diameters and thermal classes to suit different applications.
Enameled copper wire widely uses a preferred choice in many electrical and electronic applications due to its specific properties and benefits that make it ideal for these uses.
1. Superior Electrical Conductivity: Copper is one of the best conductors of electricity, second only to silver. This high conductivity means that enameled copper wire can efficiently carry current with minimal resistive losses, making it ideal for applications where electrical efficiency is critical.
2. Thermal Stability: Enameled copper wire can withstand high temperatures without degrading, which is important in applications where the wire will be exposed to heat. Different types of enamel coatings have varying thermal classes, allowing for selection based on the specific thermal requirements of the application.
3. Durability and Resistance: The enamel coating is resistant to abrasion, chemicals, and moisture. This durability ensures that the wire can perform reliably over a long period, even in harsh environments. The coating also protects the copper from oxidation and corrosion.
4. Space Efficiency: The thin enamel coating allows for more compact and efficient winding of coils. This space efficiency is particularly important in applications where minimizing size and weight is crucial, such as in small electric motors, compact transformers, and other electronic devices.
5. Mechanical Strength: Enameled copper wire has good mechanical strength, which helps it withstand the stresses and strains of winding and operation in various devices. This robustness ensures that the wire maintains its integrity and performance over time.
Diameter: 0.016-7.0mm
Thermal Class:155(Class F), 180(Class H), 200(Class C)
Insulation Thickness: G1, G2 or single & heavy build
Diameter: Thickness(a):0.8-8.0mm; Width(b):2.0-22mm
Thermal Class: 155(Class F), 180(Class H), 200(Class C)
Insulation Thickness: G1, G2 or single & heavy build
| Thermal Class | Types of enameled copper wire | Abbreviation | International abbreviation | Uses or Applications |
| 105℃, 120℃ | Polyvinyl Acetal enameled wire | PVF | Widely used in oil-immersed transformers due to its excellent high temperature hydrolysis resistance, especially acetal enameled flat wires are used to make Transposed wires, used in large transformers. | |
| 130℃, 155℃ | Polyester enameled wire | QZ | PEW | Electronic communication lighting coils, sealed submersible motors, micro generators, heat-resistant transformers, contactors, solenoid valves |
| 130℃ | Polyurethane enameled wire | QA | UEW | Relays, micromotors, small transformers, degaussing coils, ignition coils, water stop valves, magnetic heads, wires for communication equipment |
| 130, 155 | Polyurethane self-adhesive enameled wire | QAN | SBUEW | Instrument electrical windings, micromotors, small motors, microwave ovens, electromagnetic stoves, disk motors, automobile motors and electromagnetic flowmeters, etc. |
| 180 | Polyesterimide enameled wire | QZY | EIW | Electronics, electricians, electrical equipment, heat-resistant transformers |
| 200 | Polyesterimide/amideimide enameled wire | Q（ZY/ XY ） | EI/AIW | Widely used in refrigerator compressors, air conditioning compressors, power tools, explosion-proof motors and motors and electrical appliances used under high temperature, high cold, radiation resistance, overload and other conditions. |
| 220 | Polyimide enameled wire | Q Y | PIWC | Uses in windings of motors, electrical appliances, instruments, power tools, dry-type power transformers, etc. that require high heat resistance. |
| 240 | Aromatic polyimide enameled wire | Q Y（F） | / | Nuclear power, military industry |
| Name | Enameled Copper Winding Wire |
| Conductor | 99.99% pure Copper |
| Dimension | Round type 0.016-7mm;
Rectangular: A> 0.3-10mm, B> 1-22mm; Square: 0.45*0.45mm-6*6mm |
| Thermal Class | 120(Class E), 180(Class H), 200(Class C), 220(Class C+),
240(Class HC) |
| Insulation Thickness: | G1; G2 or single build; heavy build; Self-bonding |
| Standard | IEC 60317-16,60317-16/28,MW36 60317-29 BS6811,
MW18 60317-18 ,MW20 60317-47 |
| Certificate | UL |
| Packing | 30kg-150kg ply-wood spool(250*400 / 250*500/ 250*600/ 250*730) |
| Nominal conductor diameter (mm) | Conductor tolerance ±(mm) | Minimum increase due to the insulation(mm) | Maximum overall diameter(mm) | ||||
| Grade 1 | Grade 2 | Grade 3 | Grade 1 | Grade 2 | Grade 3 | ||
| 0.018
0.020 0.022 0.025 0.028 0.032 0.036 0.040 0.045 0.050 0.056 0.063 0.071 0.080 0.090 0.100 0.112 0.125 0.140 0.160 0.180 0.200 0.224 0.250 0.280 0.315 0.355 0.400 0.450 0.500 0.560 0.630 0.710 0.800 0.900 1.000 1.120 1.250 1.400 1.600 1.800 2.000 2.240 2.500 2.800 3.150 3.550 4.000 4.500 5.000 |
0.003 0.003 0.003 0.003 0.003 0.003 0.003 0.003 0.003 0.003 0.003 0.004 0.004 0.004 0.004 0.005 0.005 0.005 0.006 0.006 0.007 0.008 0.009 0.010 0.011 0.013 0.014 0.016 0.018 0.020 0.022 0.025 0.028 0.032 0.036 0.040 0.045 0.050 |
0.002
0.002 0.002 0.003 0.003 0.003 0.004 0.004 0.005 0.005 0.006 0.006 0.007 0.007 0.008 0.008 0.009 0.010 0.011 0.012 0.013 0.014 0.015 0.017 0.018 0.019 0.020 0.021 0.022 0.024 0.025 0.027 0.028 0.030 0.032 0.034 0.034 0.035 0.036 0.038 0.039 0.040 0.041 0.042 0.043 0.045 0.046 0.047 0.049 0.050 |
0.004
0.004 0.005 0.005 0.006 0.007 0.008 0.008 0.009 0.010 0.011 0.012 0.012 0.014 0.015 0.016 0.017 0.019 0.021 0.023 0.025 0.027 0.029 0.032 0.033 0.035 0.038 0.040 0.042 0.045 0.047 0.050 0.053 0.056 0.060 0.063 0.065 0.067 0.069 0.071 0.073 0.075 0.077 0.079 0.081 0.084 0.086 0.089 0.092 0.094 |
0.006
0.007 0.008 0.008 0.009 0.010 0.011 0.012 0.013 0.014 0.015 0.017 0.018 0.020 0.022 0.023 0.026 0.028 0.030 0.033 0.036 0.039 0.043 0.048 0.050 0.053 0.057 0.060 0.064 0.067 0.071 0.075 0.080 0.085 0.090 0.095 0.098 0.100 0.103 0.107 0.110 0.113 0.116 0.119 0.123 0.127 0.130 0.134 0.138 0.142 |
0.022
0.024 0.027 0.031 0.034 0.039 0.044 0.049 0.055 0.060 0.067 0.076 0.084 0.094 0.105 0.117 0.130 0.144 0.160 0.182 0.204 0.226 0.252 0.281 0.312 0.349 0.392 0.439 0.491 0.544 0.606 0.679 0.762 0.855 0.959 1.062 1.184 1.316 1.468 1.670 1.872 2.074 2.316 2.578 2.880 3.233 3.635 4.088 4.591 5.093 |
0.024
0.027 0.030 0.034 0.038 0.043 0.049 0.054 0.061 0.066 0.074 0.083 0.091 0.101 0.113 0.125 0.139 0.154 0.171 0.194 0.217 0.239 0.266 0.297 0.329 0.367 0.411 0.459 0.513 0.566 0.630 0.704 0.789 0.884 0.989 1.094 1.217 1.349 1.502 1.706 1.909 2.112 2.355 2.618 2.922 3.276 3.679 4.133 4.637 5.141 |
0.026
0.030 0.033 0.037 0.042 0.047 0.053 0.058 0.066 0.072 0.081 060.0 0.098 0.108 0.120 0.132 0.147 0.163 0.181 0.205 0.229 0.252 0.280 0.312 0.345 0.384 0.428 0.478 0.533 0.587 0.653 0.728 0.814 0.911 1.018 1.124 1.248 1.381 1.535 1.740 1.944 2.148 2.392 2.656 2.961 3.316 3.721 4.176 4.681 5.186 |
| Nominal conductor diameter mm | Conductor tolerance ± mm | Minimum increase underlying coating mm | Minimum Increase bonding layer mm | Maximum overall diameter mm | ||
| Grade 1B | Grade 2B | Grade 1B | Grade 2B | |||
| 0.020
0.022 0.025 0.028 0.032 0.036 0.040 0.045 0.050 0.056 0.063 0.071 0.080 0.090 0.100 0.112 0.125 0.140 0.160 0.180 0.200 0.224 0.250 0.280 0.315 0.355 0.400 0.450 0.500 0.560 0.630 0.710 0.800 0.900 1.000 1.120 1.250 1.400 1.600 1.800 2.000 |
0.003 0.003 0.003 0.003 0.003 0.003 0.003 0.003 0.003 0.003 0.003 0.004 0.004 0.004 0.004 0.005 0.005 0.005 0.006 0.006 0.007 0.008 0.009 0.010 0.011 0.013 0.014 0.016 0.018 0.020 |
0.002
0.002 0.003 0.003 0.003 0.004 0.004 0.005 0.005 0.006 0.006 0.007 0.007 0.008 0.008 0.009 0.010 0.011 0.012 0.013 0.014 0.015 0.017 0.018 0.019 0.020 0.021 0.022 0.024 0.025 0.027 0.028 0.030 0.032 0.034 0.034 0.035 0.036 0.038 0.039 0.040 |
0.004
0.005 0.005 0.006 0.007 0.008 0.008 0.009 0.010 0.011 0.012 0.012 0.014 0.015 0.016 0.017 0.019 0.021 0.023 0.025 0.027 0.029 0.032 0.033 0.035 0.038 0.040 0.042 0.045 0.047 0.050 0.053 0.056 0.060 0.063 0.065 0.067 0.069 0.071 0.073 0.075 |
0.002
0.002 0.002 0.003 0.003 0.003 0.003 0.003 0.003 0.003 0.005 0.005 0.005 0.005 0.005 0.008 0.009 0.010 0.010 0.010 0.011 0.012 0.013 0.013 0.014 0.015 0.016 0.016 0.017 0.017 0.018 0.019 0.020 0.020 0.021 0.022 0.022 0.023 0.023 0.024 0.025 |
0.026
0.030 0.034 0.038 0.044 0.050 0.055 0.062 0.068 0.075 0.085 0.094 0.105 0.117 0.129 0.143 0.158 0.175 0.197 0.220 0.243 0.270 0.300 0.331 0.369 0.413 0.461 0.514 0.568 0.630 0.704 0.788 0.882 0.987 1.091 1.214 1.346 1.499 1.702 1.905 2.108 |
0.029
0.033 0.037 0.042 0.048 0.055 0.060 0.068 0.074 0.082 0.092 0.101 0.112 0.125 0.137 0.152 0.168 0.186 0.209 0.233 0.256 0.284 0.316 0.348 0.387 0.432 0.481 0.536 0.590 0.654 0.729 0.815 0.911 1.017 1.123 1.247 1.379 1.533 1.738 1.942 2.146 |
LP Industry has the lastest advanced winding machine for enameled wire, take up machine, baking machine, extruding machine, drawing machine and testing equipment, etc. Testing equipment has computer conductor resistance tester, tensile testing machine, solderability tester, tangent delta tester, thermal cut-through tester, elongation tester, automatic voltage tester, automatic rebound tester. Customers can buy the enameled copper wire with directly factory price from LP Industry, and clients can also custom AWG and SWG enameled copper wire, Max. size of round enameled copper wire is 7mm, the Max. size square copper wire is 6mm*6mm, flat wire is needed the size from clients’ requirements.
